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Our consultants have worked in and around control rooms for over twenty-five years. In that time we have provided consulting services to over one hundred sites, including some of the best-known companies in the world:
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Adgas Abu Dhabi
Amec Secco
Bayer
BP Belgium, UK, USA
Calgon Carbon Corp
Canfor Pulp
Celanese
Citgo
Chalmette Refining
Chevron USA
Conoco Phillips
Dow Corning Chemicals
DuPont
EnCana
Equilon
Equistar
ExxonMobil Antwerp,
Singapore, UK, USA
GE Global Research
Genentech
Guinea Alumina
Hemlock Semiconductor Corporation
Holly Refining
Hovensa Refining - Virgin Islands
Kennecott Utah Copper
KoSa
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Lima Refining
Lyondell Chemicals
ICI UK
Marathon
Mirant - Potomac River
Motiva Enterprises
Murphy Oil
National Petroleum Company
Noramco
NOVA Chemical Canada
Petrolla Greece
Petronas Malaysia
Phelps Dodge - Bagdad
Phoenix Park Gas Processors Ltd
Rio Tinto
Scanraff
Shell Chemicals & Shell Oil
Suncor Canada Energy
Sunoco Refining
Syncrude
Tesoro
Texaco
TransAlta Energy Corp
Valero
Worsley Alumina Australia
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While no two projects have ever been exactly the same, our control building consulting generally falls into one of three general areas:
Operational Effectiveness Studies
Control Building Feasibility Studies
Control Building Design
Example One: A refinery in Louisiana was preparing to undergo a major re-instrumentation project. As part of the project the consoles for several of the process units were to be relocated into one new and one refurbished control rooms. User Centered Design Services, INC was retained to determine the best location for the new control building, the most effective alignment of process units within the two control buildings, the strategy for accommodating field operators in local shelters, and the functional layouts of all the buildings.
Example Two: A large chemical complex in Texas was compelled by API RP752 (Management of Hazards Associated with Location of Process Plant Buildings) to improve the protection provided to operators. User Centered Design Services, INC was contracted to help determine the advantages and disadvantages of an offsite, centralized control building vs. one or more blast resistant buildings inside the plant.
Example Three: A chemical plant in Europe contracted with User Centered Design Services, INC to help create a shared vision between operators, management, and the engineering contractor selected to design and build its new centralized control building.
Example Four: A petrochemical company on the Gulf Coast, being a defendant in a record lawsuit, retained the services of User Centered Design Services, INC to benchmark their control room operations practices against industry standards. UCDS have completed numerous staffing studies using the latest Complexity Analysis and Risk Assessment Techniques.
Example Five: An Aluminum refinery in Western Australia contracted UCDS to rationalize their control buildings and provide conceptual design and Specification for a Centralized Control Room Building, UCDS was also involved in advertising and guiding an Alarm Management and User Interface re-design
For more information about the findings and recommendations for any of these example projects, please contact us at 623-764-0486.
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